6040
6040
Proven success in nearly every surface mining application across the globe substantiates the durability of Cat® hydraulic shovels. Our equipment is engineered to endure the most difficult digging environments and the harshest conditions to afford our customers the greatest productivity. Simply stated, Cat hydraulic shovels are built to last.
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Specifications
Attachments
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All buckets (FS and BH) are equipped with a wear package consisting of: (1)- Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
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All buckets (FS and BH) are equipped with a wear package consisting of: (2)- Wing shrouds on side walls - Heel shrouds at bottom edges
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (1)- Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (2)- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
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Shovel attachment with unique TriPower kinematics ensuring the following main features: (3)- Constant boom momentum throughout the whole lift arc - Crowd force assistance
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Type (1)Inspection hole in monoboom BH
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Type (2)Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
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Type (3)Special wear packages for highly abrasive materials on request
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Type (4)Catwalks with rails at boom (FS and BH)
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Type (5)Welding procedures allow for internal counter-welding (double prep weld) wherever possible
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Type (6)Boom and sticks are stress-relieved after welding
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Type (7)Boom and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel casting at pivot areas
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Type (8)Guards for shovel cylinders (FS)
Automatic Lubrication System
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Capacity - Grease Container188 gal (US) 710 l
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Type (1)Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
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Type (2)System failures displayed by Board Control System
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Type (3)Grease filters (200 µm) between service station and container, as well as directly behind grease pump
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Type (4)Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
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Type (5)Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring
Bucket
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Bucket Capacity - Backhoe (heaped 1:1)28.8 yd³ 22 m³
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Bucket Capacity - Face Shovel (heaped 2:1)28.8 yd³ 22 m³
Diesel Engines
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Number of Cylinders - Each Engine12
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Bore5.71 in 145 mm
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Stroke6.38 in 162 mm
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Displacement1959 in³ 32.1 l
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AspirationTurbocharged and air-to-air aftercooled
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Components (1)Additional high-capacity water separator
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Components (2)Two-stage fuel filter including water separator
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Components (3)Heavy-duty air filters
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Components (4)Microprocessed engine management
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Components (5)Hydraulically driven radiator fan with electronically controlled fan speed
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Fuel Tank Capacity2098 gal (US) 7940 l
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EmissionsMeets U.S. EPA Tier 4 Final and EU Stage V emission standards
Electrical System - Diesel Drive
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System Voltage24V
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Batteries in Series/Parallel Installation6 x 210 Ah - 12 V each; 630 Ah - 24 V in total
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Components (1)6 maintenance-free batteries
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Components (2)Battery isolation relays and switches
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Components (3)Emergency stop switches accessible from ground level, in engine module and in operator's cab
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Components (4)14 LED high-brightness working flood lights
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Components (5)11 LED high-brightness service lights
Engine
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Engine Model2 x Cat C32
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Gross Power - SAE J1995:20142079 hp 1550 kW
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Net Power - SAE J1349:20111915 hp 1428 kW
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NotePower output relates to highly regulated engines. Lesser regulated engines are also available.
General
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Engine Output - SAE J19952079 hp 1550 kW
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Bucket Payload43.7 ton (US) 39.6 t
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Operating Weight446 ton (US) 404.6 t
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NoteSpecifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC.
Hydraulic Oil Cooling
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Diameter - Fan60 in 1524 mm
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Oil Flow of Cooling Pumps - Diesel Version2 x 799 L/min (2 x 211 gal/min)
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Features (1)Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
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Features (2)Fan speed is thermostatically controlled
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Features (3)Extremely high cooling efficiency to ensure optimum oil temperature
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Components (1)Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
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Components (2)Variable axial piston pumps supplying low-volume, high-pressure oil to fans
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Diameter - Fan2 × 1524 mm (2 × 60 in)
Hydraulic System with Pump Managing System
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Hydraulic Tank Capacity - Diesel Version - Approximately898 gal (US) 3400 l
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Total Volume of Hydraulic Oil - Diesel Version - Approximately1532 gal (US) 5800 l
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Main Pumps - Diesel Version4 x variable swash plate pumps
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Main Pumps - Maximum Oil Flow - Diesel Version4 x 724 L/min (4 x 191 gal/min)
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Maximum Pressure - Attachment4350 psi 300 bar
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Maximum Pressure - Travel5080 psi 350 bar
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Swing Pumps - Diesel Version4 x reversible swash plate pump
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Swing Pumps - Maximum Oil Flow - Diesel Version4 x 321 L/min (4 x 85 gal/min)
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Maximum Pressure - Swing Pumps5080 psi 350 bar
Operating Weights
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6040 FS - Standard Track Pads3.9 ft 1200 mm
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6040 FS - Operating Weight891980 lb 404600 kg
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6040 FS - Ground Pressure24.1 N/cm2 (35.0 psi)
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6040 - Standard Track Pads3.9 ft 1200 mm
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6040 - Operating Weight897930 lb 407300 kg
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6040 - Ground Pressure24.3 N/cm2 (35.3 psi)
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Note1600 mm track pads available as option
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6040 FS - NoteOther track pads available on request
Operator's Cab
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Operator's Eye Level - Approximately22.31 ft 6.8 m
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Internal Dimensions of Cab - Length7.22 ft 2200 mm
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Internal Dimensions of Cab - Width5.25 ft 1600 mm
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Internal Dimensions of Cab - Height7.05 ft 2150 mm
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Components (1)Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
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Components (2)Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
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Components (3)Roller blinds at all windows
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Components (4)Windshield with parallel intermittent wiper/washer
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Components (5)All-round safety glass, armored windshield and sliding side window
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Components (6)Operator Protective Guard (Top Guard)
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Components (7)Single HVAC with option for Dual HVAC
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Components (8)Joystick controls integrated in independently adjustable seat consoles
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Components (9)Fold-away auxiliary seat with safety belt
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Components (10)External sun shields at side and rear windows
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Components (11)Sliding emergency ladder (kick-down type) with ladder cage
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Components (12)Machine access via retractable access stairway, stairway angle approximately 45 degrees, hydraulically operated
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Components (13)Robust instrument panel including large colored BCS screen with transflective technology
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Board Control System (BCS III) Features (1)USB, Lan (TCP/IP) and CAN BUS interfaces for data export
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Board Control System (BCS III) Features (2)On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
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Board Control System (BCS III) Features (3)Robust instrument panel including large (12 in) colored touch screen for intuitive handling
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Board Control System (BCS III) Features (4)Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
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Board Control System (BCS III) Features (5)On-screen troubleshooting assistance
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Board Control System (BCS III) Features (6)Graphic charts of logged data
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Board Control System (BCS III) Features (7)Fault memory with storage of related conditions
Retractable Service Station
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InstallationRetractable service station installed underneath the engine module and easily accessible from ground
Swing System
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Swing Drive3 compact planetary transmissions with axial piston motors
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Parking BrakeWet multiple disc brake, spring-loaded/hydraulically released
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Maximum Swing Speed - Diesel Version4.7 r/min 4.7 r/min
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Swing RingTriple-race roller bearing with sealed internal gearing
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Features (1)Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
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Features (2)Closed-loop swing circuit with torque control
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Features (3)Hydraulic braking of the swing motion by counteracting control
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Features (4)All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
Undercarriage
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Travel Speed - 1st Stage - Maximum0.93 mile/h 1.5 km/h
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Travel Speed - 2nd Stage - Maximum1.55 mile/h 2.5 km/h
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Maximum Tractive Force471260 lb 2097 kN
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Gradeability - Travel Drives - Maximum57 % 57 %
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Track Pads - Each Side42
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Bottom Rollers - Each Side7
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Support Rollers - Each Side2 plus a skid plate in between
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Travel Drives - Each Side1 planetary transmission with 2 two-stage axial piston motors
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Parking BrakeWet multiple disc brake, spring applied/hydraulically released
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Components (1)All running surfaces of sprockets, idlers, rollers and track links are hardened
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Components (2)Acoustic travel alarm
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Components (3)Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
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Components (4)All teeth contact areas of sprocket and pad links are hardened
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Components (5)Fully hydraulic self-adjusting track tensioning system with membrane accumulator
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Components (6)Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Benefits
SAFETY
- Safety glass in all windows and armored windshield protect operators.
- Five emergency shut-off switches, with one easily accessible in the cab to shut down the electrical system in case of emergencies.
- Safer access and egress with 45-degree hydraulically operated access stairway and emergency egress ladder with a self-closing door located in direct proximity to the cab.
- Safer service with lockable starter and battery isolation switch cabinet, improved sealing between engines and hydraulic pumps, improved routing and separation of hydraulic lines and electric cables.
- Excellent visibility, enhanced by optional two-camera system and standard LED high-brightness working and service lights.
OPERATOR CAB
- Easy access to intuitive, informative onboard electronics, plus large, color touchscreen that puts vital machine and diagnostic data at the operator’s fingertips.
- Maintained ambient temperature with optional dual HVAC system.
- Easily accessible ergonomic joysticks with Electronic-Hydraulic Servo Control, which delivers dynamic and precise response and ensures no hydraulic lines are present in the cab.
- Clean arrangement and less noise, with no hydraulic lines present in the cab or the cab module,
- Pneumatically cushioned, multi-adjustable, heated seat, plus auxiliary trainer seat with retractable seat belt.
RELIABILITY & DURABILITY
- Integrated carbody and crawler frames with Cat® HD undercarriage, which extends service life by up to 30%.
- Heavy duty fixed-axle rollers and idlers for improved performance, increased wear life, reduced internal friction and overheating, and elimination of grease consumption and lines.
- Heavy duty track group, which handles high field loads, and reduced pitch extension wear, which increases track chain life by 20% to 40%.
- Structures designed and fabricated to withstand the toughest digging conditions, with high-strength steel, heavy castings at attachment pivot points and up to 18% more operating weight.
- New Cat Type 4 air filters and pre-cleaner dust ejection system sized to improve overall life of the air filter.
PRODUCTIVITY & PERFORMANCE
- Durable Cat C32 engines, which offer unsurpassed performance, high power output and proven reliability, and have been proven to withstand the challenging conditions found at mine sites across the globe.
- Fast cycle times and improved energy efficiency delivered by closed-loop swing system, which also generates less heat.
- Greater operator control thanks to hydraulic system with five circuit hydraulics that allow for two-cylinder motions, two travel motions, and swing to be controlled simultaneously.
- Easier and faster face shovel operation with unique TriPower design, which generates superior mechanical leverage and control.
- Increased productivity and greater uptime with the twin engine concept, which enables up to 65% of full production with a single engine.
BUCKETS & GET
- Buckets and ground engaging tools (GET) designed to maximize durability and productivity and ideally matched to your shovel and application.
- Integrated to work as part of a machine system — helping you achieve high productivity and the lowest cost per ton.
- Variety of sizes and wear packages for the ideal match to your shovel and application.
- Deliver optimal payload when combined with Cat GET and wear components.
- Wear packages that protect your investment, including special liner material and lip shroud, wing shrouds and heel shrouds.
CONNECTIVITY & TECHNOLOGY
- Greater connectivity with improved Product Link™ Elite system, which increases the availability of data provided by the 6040.
- Enhanced diagnostic capabilities and troubleshooting functions with factory-installed Monitoring and Diagnostic System.
- Earliest possible detection of faults, with Board Control System that uses sensors throughout the machine to monitor operating data, record faults, and notify the operator audibly and visually.
- Connectivity features and Cat MineStar™ Health offerings that enable a proactive approach to maintenance.
SERVICEABILITY
- Better organized hoses and components, plus integration of Cat hoses and couplings, which offer industry-leading reliability and performance and ability to source locally.
- Service station that provides easy access to functions such as coolant, hydraulic oil, slew gear box oil, grease, and diesel and engine oil.
- Reduced maintenance downtime thanks to exchange intervals for engine oil and engine filters that have been increased from 500 to 1,000 hours.
- Clear arrangement of components on the superstructure, which allows easy access and serviceability for coolant expansion tanks, air intake filters, oil tank breather, HVAC units, grease tank, exhaust, and starter and battery isolator.
- Easy access to the slew gearboxes, rotary distributor, high pressure swing filters and travel spool valves.
SUSTAINABILITY
- Highly regulated C32 engine certified to meet U.S. EPA Tier 4 Final/EU Stage V emissions standards without the need for DEF — saving time and cost during maintenance.
- Less heat and improved efficiency with the closed-loop swing circuit.
- Reduced waste and lower owning and operating costs thanks to increased commonality of systems and components, plus a reduction in unique part numbers.
- Preservation of raw materials, energy conservation and reduced emissions through the Cat Reman program, which returns end-of-life components to like-new condition.
Equipment Info
Cat Powertrain
2 x Cat 3512E engines
Safety and Security
Emergency stop switches: 2 in cab, 5 in engine module, 1 at ground level service station, 1 pull rope accessible from ground level
Miscellaneous
ISO or ANSI decals
Hydraulics
Automatic fuel priming
Electrical System
6 Maintenance-free batteries
Undercarriage
HD tracks with cast double-grouser track pads
Automatic Lubrication System
Rectangular grease container (fill via service station)
Operator Environment
Single hydraulically driven HVAC system
Front Attachment
Service access holes from both sides in boom and stick (FS and BH)
Cat Technology
Cat Product Link™ Elite (Cellular)
Service and Maintenance
Engine oil exchange interval -- 500 hours