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FM538 GF/FM538 LL

FM538 GF/FM538 LL

Purpose-built Forest Equipment Ready to Perform

Toromont Cat has a range of powerful new forest machines that were built to handle your tough forestry and logging tasks. Whether you need to clear land, build new roads or complete millwork, new Cat® forest machines are rugged and ready to get the job done.

Cat® forest machines are used to:

  • Perform harvesting

  • Remove trees from soil

  • Transport large trees

  • Transport dirt and soil

  • Unload trucks


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Specifications
Air Conditioning System
  • Note (1)
    The air conditioning system on this machine contains the fluorinated greenhouse gas refrigerant R134a (Global Warming Potential = 1430). The system contains 2.1 (22" Riser CAB)/2.2 (48"/72" Riser CAB) kg of refrigerant, which as a CO2 equivalent of 3.003/3.146 metric tonnes.
Dimensions
  • Note (1)
    General Forestry
  • Shipping Height - Tilted Cab
    134 in 3400 mm
  • Handrail Height
    131 in 3270 mm
  • Length: General Forestry - Boom Stretched Out
    469 in 11920 mm
  • Length: Log Loader - Boom Stretched Out
    595 in 15120 mm
  • Tail Swing Radius
    124 in 3130 mm
  • Counterweight Clearance
    52 in 1300 mm
  • Ground Clearance
    31 in 755 mm
  • Track Length
    185 in 4670 mm
  • Track Length to Center of Rollers
    158 in 4020 mm
  • Track Gauge
    110 in 2790 mm
  • Transport Width
    138 in 3490 mm
Drive
  • Maximum Travel Speed
    3 mile/h 4.9 km/h
  • Maximum Drawbar Pull
    55303 lbf 246 kN
Engine
  • Engine Model
    Cat C7.1
  • Net Power - ISO 9249
    172 hp 128.5 kW
  • Engine Power - ISO 14396
    174 hp 129.4 kW
  • Net Power - ISO 9249 (DIN)
    175 hp (metric) 175 hp (metric)
  • Engine Power - ISO 14396 (DIN)
    176 hp (metric) 176 hp (metric)
  • Bore
    4 in 105 mm
  • Stroke
    5 in 135 mm
  • Displacement
    428 r/min 7 r/min
  • Biodiesel Capability
    B20¹
  • Emissions
    Meets U.S. EPA Tier 4 Final, EU Stage V emission standards.
  • Note (1)
    Net power advertised is the power available at the flywheel when the engine is equipped with fan, air intake system, exhaust system, and alternator with engine speed at 1,800 rpm. Advertised power is tested per the specified standard in effect at time of manufacture.
  • Note (2)
    ¹Cat diesel engines are required to use ULSD (ultra-low sulfur diesel fuel with 15 ppm of sulfur or less) or ULSD blended with the following lower-carbon intensity fuels** up to: 20% biodiesel FAME (fatty acid methyl ester)* or 100% renewable diesel, HVO (hydrotreated vegetable oil) and GTL (gas-to-liquid) fuels. Refer to guidelines for successful application. Please consult your Cat dealer or Caterpillar Machine Fluids Recommendations (SEBU6250) for details. *Engines with no aftertreatment devices can use higher blends, up to 100% biodiesel (for use of blends higher than 20% biodiesel, consult your Cat dealer).** Tailpipe greenhouse gas emissions from lower-carbon intensity fuels are essentially the same as traditional fuels.
Hydraulic System
  • Main System - Maximum Flow
    124 gal/min 468 l/min
  • Maximum Pressure - Equipment
    5076 psi 35000 kPa
  • Maximum Pressure - Equipment - Lift Mode
    5511 psi 38000 kPa
  • Maximum Pressure - Travel
    5076 psi 35000 kPa
  • Maximum Pressure - Swing
    4351 psi 30000 kPa
Service Refill Capacities
  • Fuel Tank
    262 gal (US) 990 l
  • Cooling System
    5 gal (US) 17.5 l
  • Engine Oil
    7 gal (US) 25 l
  • Swing Drive
    3 gal (US) 11.5 l
  • Final Drive - Each
    1 gal (US) 4.5 l
  • Hydraulic System - Including Tank
    69 gal (US) 262 l
  • Hydraulic Tank
    38 gal (US) 143 l
  • DEF Tank
    11 gal (US) 41 l
Swing Mechanism
  • Swing Speed
    11 r/min 11 r/min
  • Maximum Swing Torque
    72281 lb/ft 98 kN·m
Weights
  • General Forestry
    66140 lb 30000 kg
  • Log Loader (U/U)
    69640 lb 31590 kg
Working Ranges
  • Max Reach at Stick Nose at Ground Level - General Forestry Road Builder
    388 in 9820 mm
  • Max Reach at Grapple Mount on Heel at Ground Level - Log Loader Under/Under
    421 in 10960 mm
Benefits

Latest Features

Cab Monitor Improvements
        
  • Continuously improved user interface allows intuitive navigation, minimizing performance interruption with the easy-to-use touchscreen menu.
        
  1. Identify apps quickly with a grid list view, abbreviated app names, and categorized menu options.
  2.     
  3. A notification center keeps important information visible to the operator and displays messages without shrinking the camera view.
  4.     
  5. Color-coded notifications set critical messages apart from the rest.
  6.     
  7. Use the in-monitor QR code to learn about machine and technology features through a full suite of “how-to” videos.
        
  • Enhance visibility to make service work easier and safer with optional inspection lighting.
  •     
  • Standard integrated vehicle health management system alerts operators with service guidance and parts needed to enhance uptime.       
Build Number: 07C

Take the Guesswork Out of Managing Your Equipment

        
  • VisionLink® provides actionable data insights for all assets - regardless of fleet size or equipment manufacturer. * Review equipment data from your desktop or mobile device to maximize uptime and optimize assets. Dashboards provide information such as hours, miles, location, idle time, and fuel utilization. Make informed decisions that lower costs, simplify maintenance, and improve safety and security on your jobsite.
  •     
  • VisionLink Productivity gathers and summarizes machine telematics and jobsite data from all your equipment – regardless of the manufacture. * View actionable information such as idle time, fuel burn, location, payload, load counts, total cycles, and more to improve machine efficiency, productivity, and utilization. Access data anywhere via a mobile, tablet, or desktop device - on or off the jobsite.
  •     
  • Cat® Inspect is a mobile application that allows you to easily perform digital preventative maintenance (PM) checks, inspections, and daily walkarounds. Inspections can easily be integrated with other Cat data systems like VisionLink so you can keep a close eye on your fleet.
  •     
  • Remote Troubleshoot is a mobile application that allows your Cat dealer to perform diagnostic testing on your connected machine remotely to help resolve issues quickly and with less downtime.
  •     
  • Remote Flash is a mobile application that allows you to update onboard software without a technician being present, allowing you to initiate software updates when convenient, increasing your overall operating efficiency.
  •     
  • The Cat PL161 attachment locator allows you to track attachments across all worksites, reduce the number of lost attachments, and plan for attachment maintenance and replacement. The work tool recognition** feature automatically adjusts machine settings based on the selected tool.


* Data field availability can vary by equipment manufacturer.
** Recognition feature available on select excavator models. Consult your Cat dealer for details.

High Performance

        
  • The Cat® C7.1 engine is fuel efficient and can run on biodiesel and other renewable fuels.
  •     
  • Smart mode helps reduce fuel consumption by automatically matching engine and hydraulic power to working conditions.
  •     
  • Pick and place logs with precision and power with the electrohydraulic control system.
  •     
  • Heavy lift mode with more swing torque* helps you confidently move big logs.
  •     
  • Get to work faster with up to a 12% increase in travel speed*.
  •     
  • Auxiliary hydraulic options let you use Cat grapples and various other attachments.
  •     
  • Work in extreme environments with a standard high-ambient capability of 52° C (126° F) and cold start capability of -32° C (-25° F).
*All percentages are compared to the 2020 model year 538.

 

Work in Comfort

        
  • Operators can choose the rear or side entry cab more space and a tilt-up console*.
  •     
  • The dual HVAC system keeps operators comfortable in cold and warm weather.
  •     
  • A wider heated and cooled air-suspension seat makes year-round work more pleasant.
  •     
  • All controls are within easy reach to reduce twisting and turning and keep you focused on the work area.
  •     
  • Cab risers — 165 mm (6’1/2”) fixed or 1219 mm (48”) hydraulic tilt — are available to meet your work needs.
  •     
  • Special roof lining and window and door sealing reduce noise, making the interior as quiet as today’s top work trucks.
  •     
  • Stow your gear with in-cab storage beneath, behind the seat, and in the consoles.
  •     
  • Use the standard radio’s USB ports and Bluetooth® technology to connect personal devices and make hands-free calls.

Simple to Operate

        
  • Cat® continues to improve user interface functionality for operators of all skill levels. The touchscreen monitor is an easy-to-use operating tool that presents the jobsite dashboard with an intuitive format. 
  •     
  • The Cat PL161 attachment locator is a Bluetooth device designed to let users know where their attachments are across all worksites, reduce the number of lost attachments, and plan for attachment maintenance and replacement. The PL161 integrates easily into VisionLink® for full fleet management of machines and attachments from one smartphone or tablet dashboard to view location and tracking details.
  •     
  • Start the engine with a push button or use a Bluetooth key fob or the unique Operator ID function.
  •     
  • Navigate quickly on the standard high-resolution 254 mm (10 in) touchscreen monitor.
  •     
  • Make moving the excavator much easier with the optional Cat® Stick Steer. Push a button and use one hand to travel and turn instead of both hands or feet on levers or pedals.
  •     
  • Not sure how a function works or how to maintain the machine? Always have the operator’s manual at your fingertips in the touchscreen monitor.
  •     
  • Optional auxiliary relay powers on and turns off CB radios and other attachments without you taking your hands off the joysticks.

Versatile Configurations

General Forestry
        
  1. The General Forestry model is ideal for road work, grappling, processing, and delimbing.
  2.     
  3. With a reach boom and quick coupler, you can equip the FM538 with a processor, bucket, thumb, mulcher, and other attachments to get work done quickly and efficiently.
  4.     
  5. A frontless option allows you to customize the machine to fit your applications.

Log Loader
        
  1. The log loader configuration is ideal for truck loading, Butt-n-Top loading, power clam applications, and millyard work.
  2.     
  3. An under-mounted heel cylinder provides maximum force for shovel logging with a Cat grapple. A variable displacement pump delivers high-flow rotating capability for heel and log grapples and Power Clam and Butt-n-Top grapples.
  4.     
  5. An overmounted heel cylinder provides maximum clearance to load trucks and increases lift height for millyard applications.
        
  • Rugged, reliable, simple-to-service Cat forestry grapples range in size from 1322 mm (52") to 1524 mm (60").
  •     
  • Special Tri Link shoes are available for lower ground pressure and extra flotation in soft, wet, underfoot conditions.

Easy Maintenance

        
  • Boost productivity with proactive service reminders. The Integrated Vehicle Health Management system alerts the operator with step-by-step service guidance and the parts needed so you don't experience unnecessary downtime.
  •     
  • Expect up to 15% less maintenance cost than the previous model. (Savings calculated over 12,000 machine hours.)
  •     
  • The engine’s regeneration system functions automatically with no operator input or interruption to work.
  •     
  • Using Cat® genuine oil and filters and doing typical S·O·S monitoring will double the current service interval to 1,000 hours, giving you greater uptime to do more work.
  •     
  • S·O·S ports simplify maintenance and allow for quick, easy extraction of fluid samples for analysis.
  •     
  • The diesel particulate filter requires no maintenance.
  •     
  • Replace fuel filters at 1,000 hours – twice the interval from the previous filters.
  •     
  • The latest hydraulic oil filter provides improved filtration performance, anti-drain valves to keep oil clean when the filter is replaced, and longer life with a 3000-hour replacement interval – 50% longer than previous filter designs.
  •     
  • The high-efficiency cooling fan runs only when needed; program intervals so the fan automatically reverses to keep cores clean without interrupting your work.

Dedicated Service and Superior Support

When you buy Cat® equipment, you get more than the machine. You’re also getting the support of a best-in-class dealer network backed by a range of flexible solutions, technology, tools, and more.

When you work with your local Cat dealer, you'll be supported by one of the industry's most extensive, knowledgeable dealer networks. Comprised of 160 independent dealers, the Cat Dealer Network serves 197 countries with thousands of branches around the globe.

It’s more uptime, cost-saving service and repair options, quality parts, and precision components. It’s all about support built around your success.

Ask your Cat dealer today about the many services that help you do your work your way.
        
  • The importance of buying genuine Cat parts.
        
  1. Designed by Caterpillar engineers to the exact specs of your ?Cat equipment.
  2.     
  3. Rigorously tested to ensure maximum performance?.
  4.     
  5. Covered by a 12-month warranty.
        
  • Cat Inspect – Work made easy.
        
  1. Record real-time inspection data.
  2.     
  3. Simplify inspections and reporting.
  4.     
  5. Easy-to-read results all in one place.
        
  • Cat Ground Engaging Tools (GET) – Longer wear. More work.
        
  1. GET for every machine and application.
  2.     
  3. Tools to extend life and track GET lifecycles.
  4.     
  5. Bucket rebuild options for optimal performance.
        
  • Cat Hydraulic Components – Durability quality you can work with.
        
  1. Flexible options – New, reman, exchange, rebuild or repair.
  2.     
  3. Expert diagnostics, testing, and contamination control.
  4.     
  5. Buy in-store, online, or on your mobile device.
        
  • Cat Hose Service – Fast, safe—to get you back to work.
        
  1. Hoses and couplings for most makes and models.
  2.     
  3. OEM database ensures an exact fit.
  4.     
  5. Industry-best tooling, training, and assembly standards.
        
  • Cat Certified Rebuild – An investment that works. Again, and again.
        
  1. Better-than-when-new performance at a fraction of the cost.
  2.     
  3. Performance, safety, and technology upgrades and enhancements.
  4.     
  5. Full warranty coverage, Customer Value Agreement, and special financing.
        
  • Cat Remote Services – Work done in a flash.
        
  1. Cut downtime for updates and service.
  2.     
  3. Install the latest machine software remotely.
  4.     
  5. Troubleshoot issues before a technician arrives.
24/7 Expert Support
Get industry-leading support for any question or problem you have 24 hours a day, 7 days a week, 365 days a year.

CALL US
We’re available 24/7 at
Toll Free:1-888-228-1460
Direct:1-513-830-1806
SMS:+13098656129

Learn more at https://parts.cat.com/

Safely Home Every Day

        
  • The cab meets applicable industry standards for ROPS/FOPS/OPG and protects the operator inside the cab.
  •     
  • Access most routine maintenance points at ground level.
  •     
  • The right-hand service platform design provides easy, safe, and quick access to the upper service platform; the service platform steps use an anti-skid punch plate to prevent slipping. Handrails are provided for easy access.
  •     
  • Larger 32 mm (11/4”) polycarbonate front window, smaller cab pillars, and a flat engine hood improve visibility by up to 50%.
  •     
  • Standard rearview camera enhances jobsite visibility; right-hand-sideview cameras are optional.
  •     
  • The monitor’s slope and grade indicator tell you the machine's position to help optimize its performance.
  •     
  • A signaling/warning horn and travel alarm enhance jobsite safety.
  •     
  • Make service work easier and safer with optional inspection lighting. With the flip of a switch, lights will illuminate the engine, pump, battery, and radiator compartments to enhance visibility.

Sustainability

        
  • The Cat® 7.1 engine meets U.S. EPA Tier 4 Final and EU Stage V emission standards.
  •     
  • Cat diesel engines are required to use ULSD (ultra-low sulfur diesel fuel with 15 ppm of sulfur or less) or ULSD blended with the following lower-carbon intensity fuels** up to: 20% biodiesel FAME (fatty acid methyl ester)* or 100% renewable diesel, HVO (hydrogenated vegetable oil) and GTL (gas-to-liquid) fuels. Refer to guidelines for successful application. Please consult your Cat dealer or “Caterpillar Machine Fluids Recommendations” (SEBU6250) for details.
  •     
  • Auto Engine Speed Control reduces unnecessary fuel burn and greenhouse gas emissions by allowing the engine to automatically go into idle mode when the machine is not working.
  •     
  • Extended maintenance intervals reduce downtime and decrease the amount of fluid and filters that are replaced over the machine's life.
  •     
  • Cat® VisionLink displays the CO2 emissions for monitored assets, calculated by fuel type for the Runtime Fuel Burned each day in a selected date range.
  •     
  • Remote Flash minimizes downtime and maintenance time while keeping your asset running at maximum efficiency. Alerts for machine updates are sent virtually from your Cat® dealer, and updates can be deployed without a dealer technician needing to be onsite.
  •     
  • Remote Troubleshoot decreases maintenance time and keeps your machine running with maximum efficiency by allowing your Cat® dealer to virtually test the machine while working. Once a problem is identified, a technician can fix it the first time, saving time and money.


*Engines with no aftertreatment devices can use higher blends, up to 100% biodiesel (for use of blends higher than 20% biodiesel, consult your Cat dealer).

**Tailpipe greenhouse gas emissions from lower-carbon intensity fuels are essentially the same as traditional fuels.
Equipment Info

CAB

ROPS Forestry cab with polycarbonate windows

CAT TECHNOLOGIES

VisionLink

ELECTRICAL SYSTEM

Maintenance-free 1000 CCA batteries (x4)

ENGINE

Electric fuel priming pump

HYDRAULIC SYSTEM

Boom and stick regeneration circuits

SAFETY AND SECURITY

Caterpillar One Key security system

SERVICE AND MAINTENANCE

Integrated vehicle health management system

UNDERCARRIAGE AND STRUCTURES

High Wide undercarriage