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6030 AC FS

Proven success in nearly every surface mining application across the globe substantiates the durability of Cat® hydraulic shovels. Our equipment is engineered to endure the most difficult digging environments and the harshest conditions to afford our customers the greatest productivity. Simply stated, Cat hydraulic shovels are built to last.

6030 AC FS

Proven success in nearly every surface mining application across the globe substantiates the durability of Cat® hydraulic shovels. Our equipment is engineered to endure the most difficult digging environments and the harshest conditions to afford our customers the greatest productivity. Simply stated, Cat hydraulic shovels are built to last.
Specifications
Attachments
  • All buckets (FS and BH) are equipped with a wear package consisting of: (2)
    – Wing shrouds on side walls – Heel shrouds at bottom edges
  • All buckets (FS and BH) are equipped with a wear package consisting of: (1)
    – Special liner material covering main wear areas inside and outside of bucket – Lip shrouds between teeth
  • Type (1)
    Catwalks with rails at booms
  • Type (6)
    Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas
  • Shovel attachment with unique TriPower kinematics ensuring the following main features: (3)
    – Constant boom momentum throughout the whole lift arc – Crowd force assistance
  • Type (4)
    Welding procedures allow for internal counter-welding (double prep weld) wherever possible
  • Type (3)
    Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
  • Type (5)
    Booms and sticks are stress-relieved after welding
  • Shovel attachment with unique TriPower kinematics ensuring the following main features: (1)
    – Automatic roll-back limiter to prevent material spillage – Kinematic assistance to hydraulic forces
  • Shovel attachment with unique TriPower kinematics ensuring the following main features: (2)
    – Horizontal automatic constant-angle bucket guidance – Vertical automatic constant-angle bucket guidance
  • Type (2)
    Special wear packages for highly abrasive materials on request
Automatic Lubrication System
  • Capacity - Grease Container
    120 gal (US) 450 l
  • Type (3)
    Lubricated pinion for greasing of internal gearing of swing ring
  • Type (5)
    Grease filters (200 μm) between service station and container as well as directly behind grease pump
  • Type (4)
    System failures displayed by Board Control System
  • Type (1)
    Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
  • Type (2)
    Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders
Bucket
  • Bucket Capacity - Backhoe (heaped 1:1)
    22.2 yd³ 17 m³
  • Bucket Capacity - Face Shovel (heaped 2:1)
    21.6 yd³ 16.5 m³
Diesel Engines
  • Fuel Tank Capacity
    1339 gal (US) 5070 l
  • Bore
    5.42 in 137.7 mm
  • Stroke
    6 in 152.4 mm
  • Maximum Altitude - Without Deration - At 25° C (77° F) Above Sea Level
    1640 ft 500 m
  • Alternators
    2 × 150A
  • Total Rated Net Power - ISO 3046/1
    1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
  • Emissions
    Meets U.S. EPA Tier 2 equivalent emission standards
  • Displacement
    1648 in³ 27 l
  • Make/Model
    2 × Cat C27 ACERT
  • Total Rated Net Power - SAE J1349
    1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
  • Number of Cylinders - Each Engine
    12
  • Aspiration
    Turbocharged and charge air-cooled
  • Total Rated Gross Power - SAE J1995
    1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
  • Components (5)
    Additional high-capacity water separator
  • Components (3)
    Heavy-duty air filters
  • Components (4)
    Two-stage fuel filter, including water separator
  • Components (2)
    Micro processed engine management
  • Components (1)
    Hydraulically driven radiator fan with electronically controlled fan speed
Electric Motor - 6030 AC/6030 AC FS
  • Revolutions
    1,500 min-1 (1,800 min-1 at 60 Hz)
  • Starting current
    450% of IN (253% of IN optional)
  • Rated Current IN
    109A (at 6.3 kV)
  • Output
    1000 kW
  • Frequency
    50 Hz (60 Hz on request)
  • Voltage
    6.3 kV ± 10% (other on request)
  • Type
    Squirrel cage induction motor
Electrical System - Diesel Drive
  • System Voltage
    24V
  • Components (1)
    Battery isolation relays
  • Batteries in Series/Parallel Installation
    4 × 210 Ah – 12V each; 420 Ah – 24V in total
  • Components (5)
    14 LED service lights
  • Components (2)
    Emergency stop switches accessible from ground level and in engine module
  • Components (4)
    2 LED high-brightness access flood lights
  • Components (3)
    12 LED high-brightness working flood lights – 8 for working area – 2 for rear end
Engine
  • Engine Model
    2 × Cat® C27 ACERT™
  • Gross Power - SAE J1995:2014
    1530 hp 1140 kW
  • Note
    Electric drive option available (1000 kW) on 6030 AC/6030 AC FS
  • Net Power - SAE J1349:2011
    1530 hp 1140 kW
General
  • Engine Output - SAE J1995
    1530 hp 1140 kW
  • Bucket Payload
    32.7 ton (US) 29.7 t
  • Operating Weight
    324.4 ton (US) 294.3 t
  • Note
    Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available.
Hydraulic Oil Cooling
  • Diameter - Fan
    2 × 1220 mm (2 × 48 in)
  • Oil Flow of Cooling Pumps - Diesel Version
    2 × 467 L/min (2 × 123 gal/min)
  • Oil Flow of Cooling Pumps - AC Version
    2 × 459 L/min (2 × 121 gal/min)
Hydraulic System with Pump Managing System
  • Maximum Pressure - Swing Pumps
    5080 psi 350 bar
  • Hydraulic Tank Capacity - Approximately
    660 gal (US) 2500 l
  • Swing Pumps - Maximum Oil Flow - AC Version
    2 × 426 L/min (2 × 113 gal/min)
  • Swing Pumps
    2 × reversible swash plate double pumps
  • Total Volume of Hydraulic Oil - Approximately
    925 gal (US) 3500 l
  • Maximum Pressure - Travel
    5220 psi 360 bar
  • Main Pumps - Maximum Oil Flow - Diesel Version
    4 × 552 L/min (4 × 146 gal/min)
  • Maximum Pressure - Attachment
    4495 psi 310 bar
  • Swing Pumps - Maximum Oil Flow - Diesel Version
    2 × 394 L/min (2 × 104 gal/min)
  • Main Pumps
    4 × variable swash plate pumps
  • Main Pumps - Maximum Oil Flow - AC Version
    4 × 543 L/min (4 × 143 gal/min)
Operating Specifications
  • Operating Weight - Face Shovel
    324 t 294 t
  • Operating Weight - Backhoe
    326 t 296 t
  • Bucket Payload
    34 t 30 t
Operating Weights
  • 6030 - Ground Pressure
    32 psi 22.1 N/cm²
  • 6030 FS - Standard Track Pads
    3.25 ft 1000 mm
  • 6030 - Operating Weight
    653660 lb 296500 kg
  • 6030 FS - Ground Pressure
    31.7 psi 21.9 N/cm²
  • 6030 - Standard Track Pads
    3.25 ft 1000 mm
  • 6030 FS - Operating Weight
    648810 lb 294300 kg
  • Note
    Other track pads available on request
Operator's Cab
  • Components (3)
    Robust instrument panel including large colored BCS screen with transflective technology
  • Components (11)
    All-round safety glass, armored windshield and sliding side window
  • Components (8)
    Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
  • Components (6)
    Sliding emergency ladder (kick-down type) with ladder cage
  • Components (4)
    Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system
  • Components (2)
    External sun shields at side and rear windows
  • Components (7)
    Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
  • Components (13)
    Joystick controls integrated in independently adjustable seat consoles
  • Internal Dimensions of Cab - Width
    5.25 ft 1600 mm
  • Components (14)
    Fold-away auxiliary seat with safety belt
  • Internal Dimensions of Cab - Length
    7.22 ft 2200 mm
  • Components (1)
    Under roof mounted heating ventilating and air conditioning system
  • Components (10)
    Windshield with parallel intermittent wiper/washer
  • Components (5)
    Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
  • Internal Dimensions of Cab - Height
    7.05 ft 2150 mm
  • Operator's Eye Level - Approximately
    21.33 ft 6.5 m
  • Components (9)
    Roller blinds at all windows
  • Components (12)
    FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
Retractable Service Station
  • Installation
    Retractable service station installed underneath the engine module and easily accessible from ground.
Swing System
  • Maximum Swing Speed - AC Version
    5 r/min 5 r/min
  • Swing Ring
    Triple-race roller bearing with sealed internal gearing
  • Maximum Swing Speed - Diesel Version
    4.6 r/min 4.6 r/min
  • Parking Brakes
    Wet multiple-disc brake, spring-loaded/hydraulically released
  • Swing Drive
    2 compact planetary transmissions with axial piston motors
Undercarriage
  • Gradeability - Travel Drives - Approximate
    64 % 64 %
  • Components (5)
    Acoustic travel alarm
  • Track Pads - Each Side
    47
  • Components (3)
    Fully hydraulic self-adjusting track tensioning system with membrane accumulator
  • Components (4)
    Automatic hydraulic retarder valve to prevent over-speed on downhill travel
  • Bottom Rollers - Each Side
    7
  • Maximum Tractive Force
    367880 lb 1637 kN
  • Parking Brakes
    Wet multiple disc brake, spring loaded/hydraulically released
  • Travel Speed - 2nd Stage - Maximum
    1.68 mile/h 2.7 km/h
  • Support Rollers - Each Side
    2 plus a skid plate in between
  • Travel Speed - 1st Stage - Maximum
    0.87 mile/h 1.4 km/h
  • Components (2)
    Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
  • Travel Drives - Each Side
    1 planetary transmission with 2 two-stage axial piston motors
  • Components (1)
    All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
Benefits

Meeting Your Site Specific Needs with a Choice of Robust Drive System Options

Giving you the option to choose the drive system best suited for your operation, the Cat 6030/6030 FS can be equipped with either two Cat C27 ACERT diesel engines for greater mobility, or an electric drive for better efficiency.

<ul><li>Reliable Cat C27 ACERT Engine</li></ul>

Delivering durable, reliable power that will keep your primary loading tool producing, the C27 ACERT is one of the most widely used engines in the mining industry, proving its ability to stand-up to the harshest conditions while providing the mobility and flexibility you desire.

Boosting your productivity, the C27 ACERT equipped Cat 6030/6030 FS offers the most powerful engine output in its size class.

<ul><li>Efficient Electric Drive System on 6030 AC/6030 AC FS</li></ul>

Providing a lower cost-per-ton alternative to diesel powered hydraulic shovels, our electric drive option maintains the ruggedness you need and offers superior availability since no refueling and less service is required.

The 6030 AC/6030 AC FS is the ideal solution for operations that do not require a great deal of mobility and value a low cost-per-ton model.

Keep Producing and Ensure the Safety of Your Operators, Even During Single Engine Loss

You will realize enhanced safety, greater uptime, more productivity, and better serviceability as a result of our twin-engine concept.

<ul><li>Enhanced Safety</li></ul>

The ability to move your shovel to a safe area for repair, away from high walls, blast zones, or other safety hazards, is still possible with the use of a single engine.

<ul><li>Greater Uptime and More Productivity</li></ul>

Up to 65% of full production can still be achieved with the use of a single engine. This is due to the shovel's continued ability to exert maximum digging forces, to lower the front attachment without requiring engine power (i.e., pressure-free), and to recuperate energy via its closed-loop swing circuit.

<ul><li>Better Serviceability</li></ul>

Troubleshooting is greatly simplified and expedited with the ability to compare one engine versus the other.

Dig More Effectively with Our Unique TriPower Front Shovel Design

You will experience enhanced, easier and faster front shovel operation with TriPower, a system proven on over a thousand Cat hydraulic shovels worldwide. Generating superior mechanical leverage and control, our FS configured hydraulic shovels utilize a unique boom design that employs rotatable triangular rockers. This design facilitates quicker cycle times, increased effective lifting force, constant boom momentum, automatic constant bucket angle, and automatic roll-back limiter.

<ul><li>Quicker Cycle Times</li></ul>

– Faster lifting speeds are achieved, because the design enables the use of smaller-diameter boom cylinders.

<ul><li>Increased Effective Lifting Force</li></ul>

– Design transfers digging forces into the superstructure, creating supporting boom momentum in addition to momentum that is generated hydraulically.

<ul><li>Constant Boom Momentum</li></ul>

– Allows smaller boom cylinders for higher lifting speed. – Keeps lifting speed constant. – Enables the shovel to lift a single load along the entire digging distance. – No retracting of stick cylinders is required, ensuring that all hydraulic pumps are supplying the boom-up function.

<ul><li>Automatic Constant Bucket Angle</li></ul>

– Material spillage is avoided during boom lifting, because the filled bucket automatically maintains a constant bucket angle. – On conventional kinematics the operator has to control manually the bucket position during lifting which cut in half the available oil flow for the boom cylinders.

<ul><li>Automatic Roll-back Limiter</li></ul>

– Preventing material spillage back on to the operator's cab and machine superstructure, our system ensures that the bucket is always in a safe position, without operator control/manipulation, when it is at maximum height. – The boom cylinder continues to receive maximum oil flow, because the operator does not need to activate the bucket cylinder.

Straightforward, Safe System Maintenance

Ensuring neat organization for safe operation, easy inspection, and fast service, and reducing the number of hoses needed, the main valve block is located on top of the boom.

Faster Cycle Times

Faster cycle times are realized, because float valves are used to lower the boom instead of engaging pumps. This facilitates faster boom movements and allows other operating functions to occur simultaneously, such as bucket curl and stick in/out.

Greater Control

Your operators will experience greater control with our five circuit hydraulics, allowing for two cylinder motions, two travel motions, and swing to be controlled simultaneously.

Protect and Extend the Life of Your Hydraulic Components

Providing a more efficient means of cooling, particularly in demanding applications, our unique independent oil cooling system will extend the life of your hydraulic shovel's components.

More Efficient Oil Cooling

Our system is independent of return oil, achieving efficiency through the utilization of dedicated pumps that provide cooling capacity as needed, whether the engine is idling or under load. That means optimum oil temperature is being maintained, even while your operator waits for the next truck to load. Competitive hydraulic shovels only provide cooling when the machine is working and the engine is under load.

Additional efficiency is achieved via our thermostatically controlled radiator fan speed. The fans do not run until oil temperature exceeds a temperature of 50° C (122° F), saving energy.

Optimal Oil Temperature Maintained

The high-efficient oil cooling system ensures that the oil temperature is only 25° to 30° C (45° to 54° F) higher than the ambient temperature. Thus, the hydraulic oil's working temperature remains within the optimal operating viscosity range of 50° to 70° C (122° to 158° F).

Experience Improved Machine Control and Component Life with Our Intelligent Pump Managing System

Delivering optimal performance, our pump managing system continuously evaluates actual engine and hydraulic operating values against set values, and adjusts pump output accordingly. This results in efficient use of the engine for greater productivity.

Pump managing system advantages include:
  • Best possible utilization of engine output and engine overload avoidance via electronic load limit regulation
  • Less energy consumption and less thermal load on hydraulic oil with zero oil flow regulation for main pumps
  • Less fuel consumption and lower noise emission via automatic RPM reduction
  • Reduced component wear and lower noise emission with automatic oil flow reduction for closing/opening of bucket clam
  • Protection of components with automatic oil flow reduction if hydraulic and/or engine coolant temperature exceed set maximum
  • Improved operator control response via on-demand pump flow

Load More Material, at Lower Cost, with the Energy Recovery Capability of Our Closed-loop Swing System

Delivering faster cycle times and improved energy efficiency, while also generating less heat, our closed-loop swing circuit provides distinct advantages over competitive machines utilizing open-circuit swing systems.

Greater Efficiency via Energy Recovery

Kinetic energy captured during the swing motion is fed back into the system during deceleration, providing more power to drive the main and auxiliary pumps. Energy is saved during deceleration, because braking occurs via counteracting controls, as opposed to throttles used in open circuit swing systems.

Energy Savings During Acceleration

Energy is saved during acceleration via torque control, providing a pressure balance valve that controls the swing pump against pressure in the closed-loop swing circuit, ensuring that only the minimum necessary oil flow is utilized at any given time.

Faster Cycle Times

Faster boom lift motion during swing is achieved with our closed-loop swing system, increasing overall productivity.

Get Peak Operator Performance with Our Safe and Comfortable Operator's Cab

We understand that the most important factor in your hydraulic shovel's effectiveness is the performance of its operator. To help make their workday as productive as possible, we've incorporated safety and comfort features into the 6030/6030 FS operator's cab.

Protection for Your Operator; Every Day, Every Shift

  • Safety glass is used for all cab windows, and armored glass for the windshield.
  • Operator's seat is equipped with integrated safety switch that automatically neutralizes the hydraulic controls when the operator leaves the seat.
  • The height of the cab module ensures an eye level of approximately 6.5 m (21 ft 4 in), providing excellent visibility of the digging and loading areas.
  • Cab meets Falling Object Protection System (FOPS) and DIN ISO 3449 standards.

Supporting Peak Operator Performance with Comfort Features

  • Pneumatically cushioned, multi-adjustable operator's seat.
  • Large, transflective color touch-screen display (BCS III) provides vital machine monitoring and diagnostic data for convenient troubleshooting and service assistance.

Enhanced Control Response and Optimized Hydraulic Engine Load Management

Help your team meet productivity and performance standards with our intuitive, informative on-board electronics.

Electro-Hydraulic Servo Control – Enhanced Control Response

The system relays actuating signals from the joysticks, delivering fast and precise machine reactions facilitate a reduction in operator fatigue.

Electro-Hydraulic Servo Control – Increased Uptime

Uptime is increased as a result of simplified troubleshooting and advanced diagnostic capabilities.

Electro-Hydraulic Servo Control – Greater Operator Comfort

Easier setting of servo control characteristics allow operators to adjust to their preference.

Electro-Hydraulic Servo Control – Clean and Quiet Cab Environment

No hydraulic lines are present in the cab or the cab module, ensuring a clean arrangement with less noise emission.

Control and Monitoring Platform (CAMP) – Reduced Control System Inventory

Streamlined system requires only one type of controller for each function (i.e., left side drive train, right side drive train, servo, and auxiliary) reducing the number of required controllers in the system and associated replacement stock.

Control and Monitoring Platform (CAMP) – Less Fuel Consumption

Engine works in optimal range of performance during the entire digging cycle, reducing fuel burn.

Control and Monitoring Platform (CAMP) – Increased Component Life

Reduced hydraulic pulsation lessens stress imposed on the engine and hydraulic components.

Control and Monitoring Platform (CAMP) – Enhanced Operator Comfort

Less vibration and more even machine movement via reduced pressure peaks.

Control and Monitoring Platform (CAMP) – On-screen Documentation

Parts book, Technical and Operating handbook, as well as hydraulic and electric schematics are available in electronic format.

Helping You Enhance Safety and Productivity Through Technology

Aimed at enhancing the productivity and profitability of your hydraulic shovel, we currently offer a combination of Cat MineStar System offerings and Cat hydraulic shovel technology solutions.

Cat MineStar System

Helping you achieve your goals for enhanced mine site safety, improved efficiency, reduced operating costs, and greater profitability, the Cat MineStar System provides the most comprehensive suite of mining technology products in the industry. It consists of a number of configurable capability sets – Fleet, Terrain, Detect, Health, and Command – that allow you to scale the system to your mine site needs. Cat MineStar System helps you manage everything from material tracking to sophisticated real-time fleet management, machine health systems, autonomous equipment, and more.

The Cat 6030/6030 FS is able to utilize the following Cat MineStar System capability sets:
  • Fleet: Fleet provides real-time machine tracking, assignment and productivity management, providing a comprehensive overview of all your asset operations from anywhere in the world.
  • Terrain: Terrain enables high-precision management of drilling, dragline, grading and loading operations through the use of guidance technology. It increases machine productivity and provides you real-time feedback for improved efficiency.
  • Detect: Detect helps increase operator awareness, enhancing safety at your operation. It includes a range of capabilities designed to assist the operator, including blind spot and proximity detection of fixed and mobile equipment.
  • Health: Health delivers critical event-based machine condition and operating data for your entire fleet. It includes comprehensive equipment health and asset monitoring capabilities, with a wide range of diagnostic, analytic and reporting tools.

Hydraulic Shovel Technology Solutions – Monitoring and Diagnostic System

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